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Malt
Extract Brewing
Introduction
If you have tried brewing with kits and you're looking for that
little something extra maybe its time to consider Malt Extract
brewing.
The only real difference between brewing this way, and the way
you have been doing it with kits is that there is some boiling
involved. This is a small price to pay for top quality beer made
the way you like it.
Before rushing out and buying ingredients, take a seat in your
favourite armchair with a glass of your favourite brew and read
through these instructions thoroughly. If you have any queries,
this is the best time to call us.
Essential Equipment
Below is a list of the extra equipment you will need to get started,
you will notice most of it is standard household equipment:
Boiler or large saucepan of at least 15 litres capacity;
Grain Bag.
The Procedure
The basic procedure is probably best understood if related to
a specific recipe, so I have listed below a simple recipe and the
procedure to follow:
Grain and Grape Bitter
2500g Light Malt Extract
125g Crystal Malt
200g Malto Dextrin Powder
30g Willamette Hops
20g Goldings Hops
1/2 Tablet Irish Moss
Water
1 Packet of Safale Yeast
Step 1 - Mashing The Grain
Fill your saucepan to 2/3 of it’s capacity of water and
heat to 72 degrees celsius on your kitchen stove and into this
drop your Crystal Malt in a grain bag. The temperature will drop
back to 66 - 68 degrees. Try to maintain this temperature within
a degree or two for 30 minutes.
This can be done easily on a gas stove, but you may find it difficult
to achieve on an electric hotplate. `If this is the case, you
could perform the task using a thermos or something equally well
insulated such as a polystyrene drink flask, pouring the liquid
into the container after heating to the required temperature.
Step 2 - The Boil
Remove the grain bag from the water, squeezing it between two
plates to extract the goodies. Turn up the heat and when the water
starts to boil, slowly add the malt extract and stir vigorously
to avoid any sticking to the bottom of the boiler.
Once the malt has dissolved you should immediately add the 30g
of Willamette hops. The hops will lower the surface tension of
the liquid and thus reduce the chances of a boilover. However,
as the liquid returns to the boil you should pay close attention
to it to ensure that no boilovers occur.
Next add the Malto Dextrin powder, and boil the whole lot for
1 hour. At the 55 minute mark add the Irish Moss.
Step 3 - The Finishing Touches
Turn off the heat to the boiler and add the Goldings hops. Allow
them to soak in the hot wort for 5 minutes, making sure the lid
is placed on the boiler thus trapping the volatile hop oils in
the brew.
The hot wort in the boiler must be cooled as quickly as possible
for the following reasons:
(a) To bring the temperature down so that the yeast can be pitched
before rogue bacteria can take hold.
(b) To acheive the Cold break
Although the hot wort appears relatively clear, once the temperature
drops below 50 degrees celsius a fine mist like material will be
appear and fall to the bottom of the boiler. This is more protein
matter and it is our job to try to stop this being transferred
into the fermenter. To do this the wort needs to be cooled while
it is still in the boiler. This is best done with a piece of copper
formed into a coil. The coil is placed into the hot wort and cold
water is circulated through the coil and then out to waste. It
normally takes 15 to 30 minutes to cool 13 - 15 litres to pitching
temperature.
To avoid transferring any trub (protein matter) into the fermenter
it is wise to locate the tap at least 50 millimetres above the
bottom of the boiler. Tapping off from this point reduces the amount
of trub and if transferred in conjunction with a filter bag will
all but eliminate it.
WARNING: Never add the yeast above 24 Degrees Celsius.
Ferment as per instructions for particular yeast type.
Step 4 - Secondary Fermentation
Once your primary fermentation appears to slow you should rack
your brew into a secondary fermentation vessel, leaving the sediment
in the primary fermentation vessel. This will separate the beer
from the yeast in the primary fermenter and will allow it to clear
of most of the remaining yeast. This will reduce bottle sediment,
and the flavour of your beer will be greatly improved. Finings
should be added at this time. Avoid splashing the beer to reduce
oxidation.
Variations On The Theme
The subtle variations that can be made to a recipe are limited
only by the imagination. However, a little extra knowledge is required
if you are to take full advantage of the range of products available.
The techniques required to use the ingredients specified in the
recipes below are as follows:
Grains and the Mashing Process
It is not the intention of this brochure to cover the complete
mashing process. Briefly however, it involves the extraction of
malt sugars from malted grains. All forms of malted barley, malted
wheat and flaked grains should be mashed together.
Sugar
All sugars required in a recipe including Molasses, Dried Corn
Syrup, Dextrose and Lactose should be added to the boil at the
same time, as described in the procedure above.
Modiferm
This is a special enzyme which allows the yeast to ferment sugars
which are not normally fermentable. It is used mostly for Dry beers
and those suitable for diabetics. Add to the brew 24 hours after
fermentation starts.
Lager Yeasts
All lager yeast should be fermented at low temperatures if possible,
8 to 14 degrees Celsius being the optimum range. You may be surprised
to read this, but all commercially brewed lagers are fermented
at these temperatures (and lower) and it is the only way to get
the true lager palate that makes this style of beer so refreshing
and thirst quenching.
If this proves to be difficult to achieve, fermentation carried
out in an outbuilding during winter will give you the next best
thing. The only other thing that you will need is a little bit
of patience, as the fermentation process is dramatically slowed
at these lower temperatures. So allow a few weeks for your primary
fermentation and you will be astounded at the end result.
Finings
To reduce the amount of time it takes for your beer to clear you
should add a beer finer at the secondary fermentation stage. The
beer will clear by itself but it could take a very long time. The
way these fining agents work is that they physically attach themselves
to the yeast cells and their combined weight causes them to drop
out. This will take 5 to 7 days. Don't be concerned that there
won't be enough yeast left to condition your beer in the bottles.
Although the beer appears to be very clear there is still plenty
of yeast in suspension to do the job.
We hope you find this introduction easy to follow, but if you're
still not sure about certain points, we are always available to
answer any questions you may have.
Recipes
We have listed below a number of recipes for you to try. If there
isn't, we would be only too happy to formulate one for you.
Note: We recommend the use of Irish Moss with all recipes.
(1) AUSSIE LAGER
2500g Light Malt Extract
75g Crystal Malted Grain
500g Dextrose
25g Pride of Ringwood Hops, 20g in Boil
1 Sachet Saflager Yeast (Ferment at 10 - 15 Degrees)
Finings
(2) AUSSIE BITTER
2500g Light Malt Extract
75g Crystal Malted Grain
500g Dextrose
30g Pride of Ringwood Hops, all in the Boil
1 Sachet Saflager Yeast (Ferment at 10 - 15 Degrees)
Finings
(3) DIETALE
2000g Light Malt Extract
75g Crystal Malted Grain
500g Dextrose or White sugar
25g Pride of Ringwood Hops , all in the Boil
1 Sachet Saflager Yeast (Ferment at 10 - 15 Degrees)
Modiferm
Finings
(4) AUSSIE BLUELIGHT
2000g Light Malt Extract
300g Crystal Malted Grain
30g Pride of Ringwood Hops
1 Sachet Saflager Yeast (Ferment at 10 - 15 Degrees)
Finings
(5) CZECH PILSNER
3000g Light Malt Extract
200g Munich Malt
200g Vienna Malt
120g Saaz Hops, 90g in Boil,30g Soak,
1 Packet Wyeast Bohemian Lager Yeast (Ferment at 10 Degrees)
Finings
(6) DORTMUND LAGER
3500g Light Malt Extract
125g Crystal Malted Grain
150g Dried Corn Syrup
50g Hallertau Hops, all in the boil
30g Tettnang Hops, in Soak
1 Wyeast Bavarian Lager Yeast (Ferment at 10 Degrees)
Finings
(7) VIENNA LAGER
3500g Light Malt Extract
500g Munich Malt
350g Crystal Malted Grain
50g Hallertau Hops, all in the Boil
1 Wyeast Bavarian Lager Yeast (Ferment at 10 Degrees
Finings
(8) DRY
2000g Light Malt Extract
75g Crystal Malted Grain
500g Dextrose
55g Tettnang Hops, 30g in the Boil, 25g soak
1 Saflager Yeast (Ferment at 10 - 15 Degrees)
Modiferm
Finings
(9) LONDON BEST BITTER
3000g Light Malt Extract
350g Crystal Malted Grain
50g Chocolate Malt
500g Demerara sugar
100g Goldings Hops, 70g in the Boil, 30g in Soak
1 London Ale Yeast(Ferment at 18 - 20 Degrees)
Finings
(10) YORKSHIRE E.S.B
3000g Light Malt Extract
385g Crystal Malted Grain
200g Lager Malt
60g Malted Wheat
500g Brown Sugar
100g Molasses
50g Willamette Hops, all in the boil
40g Goldings Hops in Soak
1 Whitbread Ale Yeast(Ferment at 18 - 20 Degrees)
Finings
(11) INDIA PALE ALE
3000g Light Malt Extract
100g Crystal Malted Grain
200g Malto Dextrin Powder
500g Demerara Sugar
30g Molasses
110g Goldings Hops, 80g in the boil, 30g in Soak
1 Wyeast Whitbread Yeast (Ferment at 18 - 20 Degrees)
Finings
(12) NORTHUMBERLAND BROWN ALE
3000g Amber Malt Extract
150g Crystal Malted Grain
200g Lactose
30g Willamette Hops, all in the Boil
1 Wyeast European Ale Yeast (Ferment at 18 - 20 degrees)
Finings
(13) SUFFOLK STRONG ALE
4000g Light Malt Extract
200g Crystal Malted Grain
500g Demerara sugar
40g Goldings Hops, all in the Boil
1 Belgian Ale Yeast(Ferment at 18 - 20 Degrees)
Finings
(14) BELGIAN DEVIL ALE
4000g Light Malt Extract
500g Amber Malt Extract
200g Crystal Malted Grain
200g Malto Dextrin Powder
500g Brown sugar
70g Hallertau Hops, all in the Boil
1 Belgian Ale Yeast(Ferment at 18 - 20 Degrees)
Finings
(15) IRISH STOUT
500g Light Malt Extract
2500g Black Malt Extract
200g Roast Barley
500g Malto Dextrin Powder
50g Fuggles Hops, all in the boil
1 Tsp Calcium Carbonate
1 Wyeast Irish Stout Yeast(Ferment at 18 - 20 Degrees)
Finings
(16) BLACK VELVET MILK STOUT
1500g Light Malt Extract
2000g Black Malt Extract
500g Demerara Sugar
500g Lactose
20 IBU Goldings Hops, all in the boil
1 Irish Stout Yeast (Ferment at 18 - 20 Degrees)
Finings
How Much Malt Should I Use?
There is an easy rule of thumb to work this out. Based on the
malt extract in a beer kit (1.7kg) one can will give you about
2.2 to 2.3 % alcohol in a 23 litre batch which is about 23 to25
points of specific gravity.
This rule is OK if you are doing 23 litre batches. If you want
to work out how much malt to use in batches that are not 23 litres,
check out the formula below. Don't be put off by the formulas that
are about to follow, they are simple to use, just have a go.
We can work out exactly how much malt to use based on the total
solids content of liquid malt extract (LME).
LME is 80% or to use the proper term 80 Degrees Brix.
1 Degree Brix is equal to exactly 4 points of specific gravity
(1.004).
Therefore, LME has a specific gravity(SG) of 1.320(4 * 80).
Using these numbers we can quickly work out how much malt is required
to achieve a certain gravity in a given volume of beer. We can
show this with an example:
We want to produce a 20 litre batch of German bock beer with a
starting SG of 1.072 it is to be an all malt beer using only Light
Liquid Malt Extract.
Weight of Malt required = 320 (SG of LME in brewers degrees)
20 (Volume of the brew)
= 16 (Weight Factor)
= 72 (Required SG in brewers degrees)
16 (Weight factor)
= 4.5kg of Light Malt extract
As you can see it is simply a matter of working out the weight
factor and dividing that figure into the required SG.
Lets try it again on a 45 litre batch of India Pale Ale at an
SG of 1.058
Weight of Malt required = 320 (SG of LME in brewers degrees)
45 (Volume of the brew)
= 7.11 (Weight Factor)
= 58 (Required SG in brewers degrees)
7.11 (Weight factor)
= 8.15kg of Malt extract
It is important to note that the total weight of malt has to be
added to the brewing water to make up the required volume, for
example, to make 45 litres at SG 1.058 you have to add the malt
to the water to make up a total volume of 45 litres. If you add
the malt to 45 litres of water the gravity will not be high enough.
Brewers Degrees are a simplified version of an "Specific Gravity" (SG)
reading and are expressed as follows:
SG 1.050 = 50 Brewers Degrees
SG 1.012 12 Brewers Degrees
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